For the tool, there are three most critical factors: cost, life, and efficiency. Experiments have shown that if the tool cost is reduced by 30%, the overall cost is reduced by about 1%; if the tool life is increased by 50%, the overall cost is reduced by about 1%; however, if the cutting parameters are optimized as much as possible, the tool processing efficiency is increased by 20%. Then, the overall cost of each workpiece can be reduced by more than 15%. Previous Next The MixLux LED Master Controller changes the way you do indoor gardening. With power efficiency at the core of its competency, the Master Controller provides cultivators with the highest efficiency of power to simulate natural sunlight. As an energy-efficient light control system, the Master Controller gives you up to 25 percent savings on electricity costs. Equipped with an automated sunrise and sunset function, the Master Controller lets you set the brightness and the speed of transition of the dimmers. The Master Controller comes equipped with a manual dimmer control that goes from 0 to 100 percent. The Master Controller also features a Dual-Zone control, which lets you run two sets of lights with independent control for each. You can run up to 50-100 grow lights from the touchscreen interface. Dual Channels Controller,Controller Grow Light,Thc Monitor Controller,Full Spectrum Dimming Controller Shenzhen MixLux Technology Co., Ltd , https://www.mixluxled.com
Of course, to improve the production efficiency of the machine tool in an all-round way, not only should the cutting time of the workpiece be reduced by high-speed cutting, but also the machining auxiliary time must be greatly compressed (including machine adjustment, program operation check, idle travel, brake dry running, workpiece loading and unloading). And the time of clamping, tool change, etc.), standby time and downtime, because the effective cutting time of the machine tool generally only accounts for 25% to 35% of the total working time under the conditions of multi-variety and small batch production. It can be seen that in addition to high-speed cutting, how to process more effectively is one of the important issues facing the manufacturing industry.
At present, green processing technology has become a global hot spot. This green color includes economic, environmental protection and high efficiency. From the perspective of environmental protection, on the one hand, high-speed and high-efficiency processing brings about a reduction in energy consumption. On the other hand, the choice of coolant and lubricating fluid is very important. As mentioned above, the cost of the coolant is a high percentage of the overall cost, reaching around 16%. The effect of lubrication and cooling is also very relevant to the overall processing efficiency, especially for difficult-to-machine materials, such as titanium alloys, which must be properly cooled after cutting to a certain extent. With the development of high-speed cutting, when the coolant is poured, the tool often has a thermal crack, which leads to a decrease in tool life, which needs to be improved.
In short, in processing technology, high precision, high efficiency, low cost, environmental protection, and predictability of results will all be obvious trends. This predictability means that the processing results must be predictable, controllable, and not random. This requires the operator to have a deeper understanding of the processing technology.
(C) discussion of modern manufacturing methods <br> <br> what modern manufacturing? The first is the modern hardware, which includes the use of advanced machine tools, CNC machining systems, and advanced tools. In terms of software, one is the improvement of cooling and lubrication technology and conditions, and the other is the optimization of cutting parameters (ie optimization of processing technology). . In China's aerospace industry, the government has invested in a large number of internationally advanced equipment, but found that it still cannot achieve very efficient and efficient processing. After repeated experiments, it was found that the software needs to be improved. It can be seen that modern manufacturing not only needs to invest a large amount of advanced instruments and equipment, but should also be better armed in terms of knowledge and advanced technology.
Adjustments in cutting parameters, different practices in different companies, are a matter of opinion, and will not be repeated here. From the tool itself, the most important thing is to improve the life of the tool. As mentioned above, tool life is closely related to the conditions and methods of cooling lubrication. High-speed cutting also promotes green cooling/lubrication technology. Here is a new technology for cooling lubrication. If nitrogen is added to a cold oil mist (below 10 ° C), the tool life can be increased by 10 times. At the same time, it can improve processing efficiency, reduce pollution and improve surface processing quality. Particularly suitable for processing difficult materials such as titanium alloys.