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According to relevant experts, the processing quality of the brake discs on both ends of the surface is very strict: the surface roughness is Ra1.6, the thickness difference between the two brake surfaces is usually controlled within the range of 0.009 mm, and the parallelism is required to be within 0.04 mm. The beating requires an error range of 0.025 mm, and these geometric tolerances are guaranteed by finishing. The traditional grinding process has been difficult to meet the market demand for geometrical tolerance turning. In this case, the choice of Fu Nike CBN tool (used in automotive manufacturing, metallurgical rolls, air conditioning compressors, gears, etc.) is not only easy. It satisfies the processing requirements of the shape and tolerance of the brake disc during finishing and the surface roughness value reaches Ra=1.0~2.0μm, and can effectively improve the processing efficiency.
As a leader in the ultra-hard materials and super-hard tool industry, Fu Nike is committed to the exploration and research of cubic boron nitride materials and CBN tools. In recent years, relying on the advantages of its cubic boron nitride industrial chain, the company's innovative PCBN integrated polycrystalline inserts (FBN product series) are being widely used due to the internationally advanced grinding equipment. Among them, FBN7200 is a processing tool for professionally processing automobile brake discs, and has excellent processing performance.
Taking the ash cast brake disc as an example, it can be seen from the following that under the same conditions, the Fenike FBN7200 integral polycrystalline insert is 10 times that of an imported CBN cutter in the industry.
Material: HT250, HB170-210. Blade: FBN7200CNMN120720ap=0.5mm, f=0.35mm/r, wet cut, Ra2.5um
2. Combination of 3 independent channels: AquaSpecial/ BluePlus/ PurplePlus;
3. Programmable auto-dimmed control: Each channel can be separately and smartly auto-dimmed by the programmable controller;
4. Energy saving;
5. All-day climate light cycling:Easy to make the all-day climate light cycling sunset/sunrise/cloudy/sunny and moon light;
6. Special Lens: Professional optical lens with 105degeee and 78 degree bring wider coverage but better light intensity;
7. NIDEC Fans: Silent NIDIC fans(Japanese Brand) widely used in IMB/HP/DELL Server are equipped in our light;
8. Serial control for multi lamps;
9. Aluminum housing: multi lamps can be inter-connected and easily controlled by one external controller;
10. Advance heat dissipation design: Large heat dissipation design make sure LED long lifespan;
11. Elegant shape: the product surface is made of brushed anodic alumina oxide;
Fu Nike CBN tool: an efficient tool for the manufacture of automotive brake discs
Abstract Brake disc performance is a powerful guarantee for safe driving of cars. As the core component of auto parts, brake discs (brake discs) are vital safety parts. With the demand for environmentally-friendly lightweight materials for automotive materials, the manufacturing process of automotive parts is constantly being updated, and the corresponding brakes...
Brake disc performance is a powerful guarantee for safe driving of cars. As the core component of auto parts, brake discs (brake discs) are vital safety parts. With the demand for environmentally-friendly lightweight materials for automobiles, the manufacturing process of automotive parts is constantly being updated, and the corresponding brake discs have placed higher demands on the accuracy, efficiency and life of CBN tools.